Product Details

Solvent and Chemical Batching

The solvent and chemical batching system is designed for dispensing exact quantities of liquids for reactors, storage tanks, reactor vessels. Choice of pneumatically or electrically operated valves and weatherproof or flameproof batch controller make this an ideal solution for applications where automatic cut-off as well as high accuracy is desired.

Solvent and chemical batching-Fluidyne

Fluidyne's dispensing and batching systems are flexible and highly dependable. As they come with a small footprint, they are also easy to integrate within existing systems. Our Series 6730 Preset Batching systems can function independently or can be used with existing machines. They completely substitute batch mixing and facilitate on-demand metering, giving a carefully mixed product and decreased waste. Each chemical batching system offers a customized turn-key engineering design, created for specific liquids and designed to handle shifting ratio mixing, varying viscosities, and many other scenarios.

The Configuration of Chemical Batching System:

The Series 6730 Batching System is created for dispensing exact preset quantities of liquids into storage tanks, reactors, batch reactor vessels, etc. With the choice of pneumatically or electrically-activated ON/OFF valves, our weatherproof or flameproof batch controller presents a system ideal for solvent and chemical batching applications with automatic cut-off action coupled with high accuracy.

Benefits:

  • Automated batch dispensing utilizing Fluidyne's batching systems ensures the most difficult pharmaceutical ingredients' highest accurate delivery.
  • The system is designed with easy assembly, disassembly, and cleaning in mind.
  • Delivers the highest accuracy weight measurements.
  • Can supply dispensing and chemical batching systems wholly integrated with several processes, like batching from centrifuges or batching straight to mixers or reactors.
  • Completely automated operations, with dispensary IBC, broaching, loading, and unloading, are provided with various control systems and platforms.

Application:

The batch process is a manufacturing process that works in short bursts of time, in situations the size or scale of production does not warrant a continuous operation. Nearly all chemical and solvent production is carried out in batches, especially in the food and pharmaceutical industry. The system is also used at plants for batch solvent extraction.

Frequently Asked Questions

1. What does chemical Batch mixing mean?

Chemical batch mixing uses a chemical batching system which mixes batches of liquid inaccurate quantities.

2. What is the cost of the mixing system?

It depends on the size and material of construction of the chemical batching system.

3. How should you buy a fully automated chemical batching system?

A fully automated chemical batching system consists of a pump, flowmeter, single or dual-stage valve and filter elements. Based on the number of batches per unit time, larger or smaller sized pumps and flowmeters must be chosen.

Specifications

Maximum Flow Capacity
200 LPM/12,000 LPH
500 LPM/30,000 LPH
Output Options
4-20 mA
Email and SMS
RS485/Modbus
Long Range Wireless
Short Range Wireless
FlowLog Cloud Services
Accuracy
±0.25% of reading
UI
Backlit LCD
8x2 Dot Matrix LCD
Power Supply
24 VDC
230 VAC 50 Hz
Repeatability
±0.1% of reading

Features

Fluidyne's dispensing and batching systems can be employed for solvent and chemical batching and transferring, including in the production of:

  • Stainless steel AISI 316 / Teflon wetted parts.
  • High accuracy positive displacement flowmeter.
  • Pneumatic / Electrically operated on/off valves.
  • Weatherproof Batch Controller for nonhazardous areas.
  • 100% CMRS Dhanbad certified Flameproof and Weatherproof batch controller for hazardous areas Zone IIA and IIB
  • Batching accuracy better than ± 0.5% of reading.
  • Stainless steel AISI 316 / Teflon wetted parts.
  • Remote mounting of batch controller possible.
  • Diagnostic alarm for empty pipeline condition.
  • Flow Range Options
    • 1" size - 2400 LPH
    • 1.5" size - 6000 LPH
    • 2" size - 12,000 LPH
  • Fluidyne P.D. flowmeter with oscillating piston
    • Rotary Piston - PEEK
    • Wetted Parts - SS316
  • ON/OFF Valve
    • Pneumatically Actuated - 1",1.5",2" size
      • Audco Ball Valve threaded/ANSI 15O Flanged
      • Avcon actuator Single or double acting
    • Electrically Actuated
      • Avcon pilot operated
      • Diaphragm SS construction
      • 230 VAC, 24 VDC coil voltage
  • Batch Controller
    • MCU based with 8x2 dot matrix backlight LCD
    • Parameters displayed
      • Preset batch qty in litres
      • Delivered batch qty in litres
      • Cumulative totalizer in litres
      • Instantaneous flowrate in LPH/LPM
    • Relay ouptuts for 3 phase pump motor control
    • Enclosure
      • Weatherproof to IP54
      • Flameproof/weatherproof to IS2148 1981 (suitable for Gr IIA and Gr IIB)
      • Weatherproof to IP65 option available

Documents & Drawings